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Pump Specific
Speed is one of the several dimensionless parameters used in
pumps. Pump designers like to use dimensionless numbers,
because his allows them to analyze and compare pump
performance regardless of size. Otherwise, how would you
compare a 6" pump performance with a 10" pump?
What is a typical maximum efficiency is to be expected from a
given pump? There is an infinite variation of pump sizes,
flows, generated pressures, speeds, etc.- so, it would be
impossible to compare a performance of the 6" pump running at
3200 rpm at 200 gpm, with a 10” pump running at 1400 rpm at,
say, 310 gpm.
Besides, the same performance can be achieved by a wider
impeller with a narrower volute, as by the narrower impeller
with a wider volute, if their outside diameters are different.
In other words, there is an infinite variation of operating
parameters (flows, heads, speeds) that depend on an infinite
variation of pump geometry internals.A specific speed NS
reduces this infinite variation of performance parameters into
a single number, and an infinite variation of geometries into
a single characteristic non-dimensional impeller profile
shape. Then, a given impeller shape would point at the unique
performance factor, i.e. specific speed. Obviously, to
eliminate dependency of the operating parameters specific
speed must be dimensionless, otherwise the remaining dimension
(gallons, pounds, feet, etc.) would affect the comparison.
Originally, specific speed was defined as:
OmegaS = Rotating Speed x Flow0.5 / Head0.75
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The units had to be in any system of "consistent" units, for
example:
Rotational Speed - 1/sec
Flow - ft3/sec,
Head in feet times the gravitational constant (which has units
of ft/sec2):

This is how the initial definition of "specific speed" was
meant to be "dimensionless". But, such set of units is
awkward, and the gravitational constant is simply dropped, and
flow is entered in gpm, and rotational speed in RPM.
Specific speed thus defined is denoted NS. Strictly speaking,
such modified definition is not dimensionless, but the
proportionality terms are constants (such as ft3/sec
x 448.8 = gpm), which makes the NS directly proportional to "OmegaS".
The non-dimensional nature of the NS (disregarding the dropped
constant) makes it independent of rotational speed RPM. This
is because of the affinity laws governing the operation of the
centrifugal pump. These state that flow varies linear with
speed, and head as a square:
Q ~ RPM
H ~ RPM2
If RPM is changed n-times, flow changes n-times also, and head
changes n2 times.

(Note that NS has not changed when RPM changed).
Incidentally, similar rule happen to apply to impeller OD cut:
if impeller diameter changes n-times: flow changes linearly,
and head as a square. The net result: no change in NS. Also,
if all geometric linear dimensions of a pump are changed at
the same ratio, its specific speed still remains constant.
(This part, however, is more specialized, - usually of the
realm of the pump hydraulics designers - see special
discussion on that):

Same shape, but different size – i.e. Specific Speed is a
measure of the impeller geometry similarity (i.e. “affinity”),
- not the size of it. In other words, if you are looking at a
cross-sectional drawing of a pump, there would be a certain
specific speed NS, unique to the impeller shape - regardless
whether you are looking at a cross-section of a 6" design, or
a 60" design.
It was discovered that a pump efficiency at the best
efficiency point (BEP) depends mainly on the Specific Speed,
and a pump with Specific Speed of 1500 is more efficient then
the one with specific speed of 1000. Charts and publications
were developed, and are available as an estimate of a
"reasonably achievable" efficiency for a given pump, versus
actual.
Suction Specific Speed (NSS)
Suction Specific Speed is another dimensionless parameter used
in centrifugal pumps. Much of the discussion on specific speed
(NS) applies to suction specific speed (NSS). (See topic
"Specific Speed (NS)- why is it dimensionless, or - is it?").
While specific speed (NS) is mostly related to the discharge
side of the pump, the suction specific speed deals primarily
with its suction (inlet) side. The head (H) term in the
denominator of the defining formula for the NS is substituted
by the NPSHR:
NSS = RPM x Q0.5 / NPSHR0.75, where
flow is in gpm, and NPSHR is in feet.
Values of NSS vary from about 6,000 to 15,000, and sometimes
even higher for the specialized designs.
From the discussion of a pump suction performance (see topic
"How does pump suction limit the flow?"), we know that
conflicting demands are imposed on a pump system by the pump
user and a pump manufacturer.
A user would prefer to provide as low NPSHA as possible, as it
often relates to a system cost: for example, higher level of
liquid in the basin of the cooling water pumps requires taller
basin walls, or deeper excavation to lower a pump centerline
below the liquid level. A pump manufacturer, on the other
hand, wants to have more NPSHA, with an ample margin above the
pump NPSHR, to avoid cavitation, damage, and similar problems.
In other words, a wider margin (M) can be achieved either by
increasing the NPSHA, or decreasing the NPSHR, since
M = NPSHA - NPSHR
Thus it may appear that a lower NPSHR design is preferential,
and a competing pump manufacturer might present a lower NPSHR
design as automatically translated into construction cost
savings - because of not having to increase the NPSHA. Since a
lower NPSHR design means a higher value of NSS (according to
the definition above), the highest NSS design might seem to
look best. In reality, however, this is not so.
In a topic "How does pump suction limit the flow?" it was
explained that higher flow velocities result in reduction of
the static pressure, which may then become dangerously close
to the fluid vapor pressure and cavitation. Thus, lower
velocities result in higher localized static pressure, i.e. a
safer margin from the cavitating (i.e. vaporization) regime.
Since the velocity is equal to flow divided by the area, a
larger area (for the given flow) reduces the velocity, - a
desirable trend.
This is why a larger suction pipe is beneficial at the pump
inlet. Cavitation usually occurs in the eye region of the
impeller, and if the eye area is increased - velocities are
decreased, and the resulting higher static pressure provides a
better safeguard against vaporization (cavitation). So, a
larger impeller eye seems like a way to lower the NPSHR:

Figure 3-1 Larger impeller eye results in lower NPSHR at BEP,
but certain problems arise at off-peak operation
Unfortunately, the flow of liquid at the impeller eye region
is not as simple and uniform as it is in a straight run of a
suction pipe. Impeller eye has a curvature, which guides the
turning fluid, like a car along the sharp curves of the road,
into the blades and towards the discharge. If a pump operates
very close to its BEP, the inlet velocity profile becomes
proportionally smaller, but the fluid particles stay within
the same paths:
If, however, a pump operates below its BEP, the velocity
profile changes, and no longer can maintained its uniformity
and order. Fluid particles then begin to separate from the
path of the sharpest curvature (which is the impeller shroud
area), and the resulting mixing and wakes produce a turbulent,
disorderly flow regime, which makes matters difficult from the
NPSHR standpoint.

Figure 3-2: Even thought large eye impeller has better NPSHR
at BEP, it has flow separation problems at low flow
The upshot of all this is that a larger impeller eye does
decrease the NPSHR at the BEP point, but causes flow
separation problems at the off-peak low-flow conditions. In
other words, a high Suction Specific Speed (NSS) design is
better only if a pump does not operate significantly below its
BEP point.
Interestingly, with very few exceptions, there is hardly a
case where a centrifugal pump operates strictly at the BEP.
The flow demands at the plants change constantly, and
operators throttle the pump flow via the discharge valve. High
NSS designs are known to result in reliability problems
because of such frequent operation in the undesirable low flow
region. Actual plant studies have shown, that above NSS of
8500 - 9000, pumps reliability begins to suffer -
exponentially:

Figure 3-3 Plant experience shows that impellers designed with
NSS greater than 9000 have poor reliability record
Realizing this, around mid-80s, users started to limit the
value of the NSS, and a Hydraulic Institute uses NSS = 8500 as
a typical guiding value. It might be of interest for you to
calculate the values of NSS of your pumps, and find out if a
correlation between those and reliability exists at your
plant.
Source – Engineering Review
For any further queries with reference to the article write to
shirish@engrreview.com
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